Client Overview
A leading Australian dairy manufacturer faced a persistent challenge with mould growth on wooden pallets, jeopardising food safety compliance, product integrity, and supply chain efficiency. With strict industry regulations and high retailer expectations, the company needed a long-term packaging solution to protect its reputation and ensure product quality.
Seeking a proactive and effective fix, they partnered with CMTP to eliminate mould risks and enhance operational reliability.
The Challenge
The client’s existing “green” wooden pallets had high moisture content, creating the perfect conditions for mould growth, especially in temperature-controlled storage and distribution facilities. This issue led to:
- Increased risk of contamination, threatening food safety and compliance with HACCP and FSANZ standards.
- Frequent product rejections, causing delays, disruptions, and financial losses.
- Compromised packaging integrity, affecting product presentation and customer confidence.
- Operational inefficiencies, including repeated pallet replacements and additional handling costs.
Key Challenges
✅ Food Safety Compliance – Meeting HACCP and FSANZ standards to maintain regulatory approval and consumer trust.
✅ Product Integrity – Preventing mould contamination to ensure high-quality dairy products reach customers.
✅ Operational Efficiency – Reducing supply chain disruptions, pallet wastage, and unexpected costs.
CMTP’s Tailored Solution
To resolve these issues, CMTP introduced kiln-dried wooden pallets, a proven solution for controlling moisture levels and preventing mould formation. Our approach included:
✅Kiln-Dried Wooden Pallets – The kiln drying process significantly reduces moisture content, eliminating the damp conditions that allow mould to thrive. This ensures longer-lasting, food-safe pallets ideal for temperature-controlled storage.
✅Custom Pallet Design – CMTP supplied tailored pallets to meet the client’s specific weight and storage requirements, ensuring optimum durability and performance.
✅ Quality Assurance & Compliance – Each batch of pallets was ISPM-15 certified for domestic and international use, with rigorous ISO9001 quality control to meet the highest food safety and export standards.
Seamless Implementation
CMTP worked closely with the client to ensure a smooth transition to kiln-dried pallets while minimising operational disruptions. The rollout included:
✅ Comprehensive consultation to assess the client’s storage and logistics requirements.
✅ A phased transition strategy to gradually replace existing pallets without affecting supply chain operations.
✅ Training sessions for staff, ensuring proper pallet handling and long-term maintenance benefits.
Results: Immediate and Long-Term Benefits
The switch to kiln-dried wooden pallets delivered significant improvements across the client’s operations:
✅ Elimination of Mould Growth – With moisture levels controlled, mould was no longer an issue, ensuring product safety and compliance.
✅ Full Regulatory Compliance – The new pallets met all HACCP, FSANZ, and ISPM-15 requirements, preventing food safety breaches and penalties.
✅ Cost Savings & Efficiency Gains – The client achieved a 12% reduction in pallet-related operational costs due to fewer replacements, reduced wastage, and improved supply chain efficiency.
✅ Stronger Brand Reputation – Retailers and customers reported higher confidence in the cleanliness, safety, and presentation of the company’s products.
By partnering with CMTP, the client successfully resolved a critical food safety challenge, positioning themselves as an industry leader in product integrity and compliance. The introduction of kiln-dried wooden pallets not only eliminated mould risks but also enhanced supply chain reliability and cost efficiency.
At CMTP, we specialise in custom pallet solutions that help food manufacturers, exporters, and logistics providers overcome operational challenges. Whether you need kiln-dried pallets, ISPM-15 certified export pallets, or tailored packaging solutions, we have the expertise to support your business.To learn how our innovative pallet solutions can optimise your operations and ensure food-safe, cost-effective logistics, contact CMTP today