Selecting the right pallet size is a fundamental aspect of efficient shipping and storage in Australia. Pallet dimensions impact everything from warehouse space utilisation to transport costs and product safety. This article explains the common pallet sizes used across Australia, how to choose the correct size for your business needs, and tips to optimise pallet use for improved supply chain performance.
Standard Pallet Sizes in Australia
The Australian Standard Pallet (AS 4068)
The most widely used pallet size in Australia is the 1165mm x 1165mm pallet, governed by the Australian Standard AS 4068. This square pallet is designed to optimise transport within Australian logistics systems and suits a broad variety of products and industries.
Other Popular Pallet Sizes
While the standard 1165 x 1165mm pallet is common, other sizes cater to specific requirements:
- 1140mm x 1140mm : Also popular, especially for international shipping and when coordinating with global supply chains.
- 1200mm x 800mm (Euro Pallet size): Used in some niche industries or for specific export destinations.
- Smaller or custom sizes may be needed for particular products or machinery.
Factors to Consider When Choosing Pallet Size
Product Dimensions and Weight
The size of your products will largely dictate pallet dimensions. Ensure pallets fit product dimensions snugly to reduce movement during handling and transport, preventing damage.
Transport and Warehouse Compatibility
Consider the trucks, shipping containers, and warehouse racking systems your pallets will encounter. Using widely accepted pallet sizes like 1165 x 1165mm increases compatibility with Australian infrastructure and reduces handling complexity.
Cost and Efficiency
Optimising pallet size can reduce transport costs by maximising load efficiency and minimising wasted space. Using standard sizes simplifies stacking and transport planning.
Custom Pallets for Unique Requirements
For non-standard products or specialised industries, custom pallet sizes are essential. Custom pallets can be designed to:
- Support irregular or oversized cargo
- Integrate with specialised machinery or handling equipment
- Comply with export requirements for particular markets
Working with experienced pallet manufacturers can help tailor solutions that improve safety and cost-efficiency.
Benefits of Using the Correct Pallet Size
- Improved packaging integrity, reducing product damage
- Efficient use of transport and storage space
- Lower handling times and labour costs
- Greater compatibility with automated handling systems
- Compliance with customer and export requirements
Industry-Specific Pallet Size Considerations
Different industries in Australia have unique pallet size requirements based on product type, handling processes, and shipping methods. For example, the food and beverage sector often favours the standard 1165mm x 1165mm pallet for compatibility with refrigeration units and easy stacking of standard-sized product cases.
Meanwhile, manufacturing and construction industries may require larger or bespoke pallets to accommodate heavy machinery or unusually shaped items. Understanding the distinct needs of your industry helps ensure optimal pallet size selection for safety and efficiency.
The Role of Automation in Pallet Size Selection
With the increasing adoption of automation and robotics in warehouses and distribution centres, pallet size standardisation becomes even more critical. Automated storage and retrieval systems (AS/RS) and conveyor belts often require precise pallet dimensions to operate efficiently.
Choosing pallet sizes that are compatible with automated handling equipment reduces operational downtime and minimises handling errors, leading to improved productivity and lower labour costs.
Frequently Asked Questions (FAQs)
What is the standard pallet size in Australia?
The standard pallet size in Australia is 1165mm x 1165mm, widely adopted across industries for its versatility and compliance with Australian standards. This sized pallet is for domestic use only and not suitable for export shipping due to the width.
Can I use pallets of different sizes for export?
Yes, but it’s essential to match pallet size to the destination country’s standards and shipping regulations to ensure smooth customs clearance and handling. It is generally recommended to use a pallet width of less than 1150mm so the pallets can fit side by side in a shipping container.
Are custom pallets more expensive?
Custom pallets generally have a higher upfront cost but can save money in the long run by better protecting goods and optimising transport efficiency.
How do I know which pallet size suits my business?
Consider your product dimensions, transport methods, warehouse setup, and export needs. Consulting with pallet suppliers like CMTP can provide expert guidance tailored to your operations.
Do pallet sizes affect shipping costs?
Yes, the size and efficiency of your pallet load affects container or truck utilisation tariffs and fuel costs, influencing overall freight expenses.
What pallet size is best for automated warehouses?
Standardised pallet sizes like 1165mm x 1165mm or 1200mm x 1000mm are best for automated warehouses due to their compatibility with conveyors and robotic systems.
Can different pallet sizes be mixed in the same shipment?
Mixing pallet sizes in one shipment is possible but may reduce space efficiency and complicate handling. Consistency in pallet sizing is preferred for optimisation.
Are there regulations governing pallet sizes in Australia?
While there is no strict legal mandate on pallet size, many industries follow the Australian Standard AS 4068, and compliance helps ensure supply chain compatibility.
How does pallet size impact storage costs?
Using the correct pallet size maximises storage density and reduces wasted space, directly influencing warehouse rental and operational costs. Choosing the right pallet size is crucial to optimising your supply chain. Contact CMTP today to discuss your pallet needs and explore our range of standard and custom pallets designed for Australian businesses. Ensure your shipments are safely and efficiently handled from the warehouse to the customer.
